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What is a Gaylord box?
Gaylord boxes are pallet-sized bulk corrugated cardboard containers designed for the handling, storing, and transporting of bulk intermediate materials like loose parts and granular items in the agricultural, food, and plastics industries.
Gaylord boxes are also called corrugated bulk bins, skid or pallet boxes, pallet containers, or octabins, but Gaylord is the packaging industry term.
The term Gaylord box originates from Gaylord Container Company, who were the major box suppliers in the 1980s.
Gaylord Shape
Gaylord boxes come in different shapes that give them strength in different areas. The basic shapes of a slotted box include:
Wall Thickness
The number of layers of cardboard used to construct a bulk box is called wall thickness. Gaylord boxes come in thicknesses ranging from two walls to five walls. Although it isn’t the only factor, there’s a strong correlation between the number of walls and the strength of the box
Heavy Duty Gaylord Boxes:
Materials & Construction:
- Primarily made from corrugated cardboard.
- Ranges from one to six layers, offering varying strength.
- Durable, lightweight, and cost-effective, ideal for bulk shipping.
- Typically shipped flat for easy on-site assembly.
- Can include lids or flaps for added protection.
- Extra support options like internal posts or external strapping can be added for stability.
- Weight capacity ranges from 1,000 to 5,000 pounds, depending on construction.
Benefits of Corrugated Cardboard:
- Durability: Strong, resistant to splitting, and can hold large loads.
- Sustainability: Easily recyclable and reusable before disposal.
- Insulation: The corrugated structure holds air, offering extra insulating properties.
- Cost-Effective: More affordable compared to other shipping containers.
Advantages:
- Durability: Can hold heavy loads without rupturing and can be stacked efficiently.
- Versatility: Available in standard sizes or custom-made, and useful beyond shipping (e.g., displays or collection containers).
- Cost-Effective: More affordable and can be reused or bought used.
- Eco-Friendly: Easily recyclable and supports sustainability efforts.
Disadvantages:
- Worker Injuries: Heavy boxes may cause injuries if handled improperly.
- Specialized Equipment: Require forklifts or other machinery for handling and transportation.
- Limited Reusability: Many are designed for single-use, especially thinner boxes, and are meant for recycling after use.
Frequently Asked Questions
What is a partial flap box?
Boxes with partial bottom flaps require a separate sheet to cover the center of the box, since the flap doesn't cover the entire box.
What is a full flap bottom gaylord?
Full flap gaylords are gaylords whose bottom flaps cover the entire box when it is assembled on a pallet. Gaylords with full flap bottoms are also known as half-slotted containers.
What's the difference between an octagon and rectangle gaylord?
When referring to a gaylord as an octagon or rectangle, it refers to its physical shape when erected. Gaylords with an octagonal shape have a higher stacking capacity and are more readily available.
Typical weight capacity of a gaylord box?
There are different types of Gaylord boxes, and depending on the shape and thickness of their walls, they can hold between 300 and 5000 lbs.
What is a produce box?
Produce boxes are types of gaylords used for transporting fruits and vegetables in bulk, usually with ventilation holes to allow air to enter to keep them fresh.
What is the most common gaylord box?
Octabins or octagonal gaylord boxes are the most common boxes used for storing and transporting dry goods, produce, shredded plastic, electronics, and more. Their stacking capacity is higher and they are more affordable on the used market.
What are some popular dimensions of gaylord boxes?
48 x 40 x 40" & 48 x 45 x 40"
Verde Trader is a used industrial packaging marketplace. Our goal is to service companies all of sizes.